Category Archives: Props

Borderlands 2: Bandit Spingun

My spingun with a spinning barrel! (See Below for Video)IMG_20150305_013742676_HDR

Nerf Alpha Trooper to be sacrificed.IMG_20150212_222452451_HDR IMG_20150222_101443903
The Harbor Freight Drill to be Sacrificed
IMG_20150216_185003514_HDR

Fashioning a new handle for the drill trigger from woodIMG_20150222_163008692_HDR IMG_20150222_163011752_HDR IMG_20150222_163013329_HDRPutting the wood handle into the nerf frame and extending the wiring.
IMG_20150222_173702723_HDR IMG_20150222_173704006_HDRI added a wooden brace to the interior of the gun so that it would not warp with the weight of the drill.
IMG_20150222_175446725

Beginning to fasten the drill onto the body.  I used sintra bracing, since it was what I had available and it was flexible enough to torque the drill into the right position.IMG_20150222_185802917_TOPIMG_20150222_193714457_HDRTesting the PVC and cardboard drill enclosure.
IMG_20150222_191032272_HDR

Fastened the Sintra cowl over the main body of the gun.

IMG_20150223_221308755_HDR I covered the wooden grip in Worbla to cover over the blemishes and to make it easy to paint.IMG_20150223_222313643 IMG_20150223_223830986IMG_20150223_223401874

I used a Shopbot CNC Machine to cut the barrel spacers, since I didn’t trust myself to make them evenly spaced. The pictures below show pink foam spacers, but I eventually switched to .75″ ply for rigidity and durability.
IMG_20150224_223702409

I aimed to make the barrels as light as possible so that it wouldnt strain the drill too much.
IMG_20150224_214351353_HDR IMG_20150224_214352496_HDR IMG_20150224_214401185
IMG_20150224_232507639

Check out my first Spin Test Below

I inserted a 1/4″ steel rod into a dowel and then into the body of the gun for structural toughness and so that I could carry it around without it breaking off.  I also added sintra reinforcements.
IMG_20150302_220343677 IMG_20150302_220344297

To the paint room!   I used Plastikote first, and then a rust colored base layer.

IMG_20150303_223413833 IMG_20150304_232816706 IMG_20150304_234905869

The look after Dry brushing.

IMG_20150305_013742676_HDRI added a Nerf Vulcan Ammo box (the night before PAX) to hold the battery.  I’ll post some more pictures soon.

Lucidity-3D Model Repair and Print Preparation

As a contract job, I was a little worried that this task would be extremely difficult, but in the end, I learned a TON, had a lot of fun, and have a cool model at the end.   The client sent me an OBJ file of a spaceship that he wanted to 3D print at around 2 feet long.    The model I recieved was HUGE (see dimension line in picture). lucid2

I decided to use Sketchup to repair the model because it was geometrical enough to not have to worry about too many organic curves.  After scaling the model, the original print simulator was terrible.  I downloaded a plugin that let me see the errors, and it was FULL of holes.  A Resurfacing plugin did not do the trick I spent the next week or so repairing all of the holes and then I broke up the model into different parts and hollowed it out so that it would fit on the print bed of a Makerbot Replicator 2.

lucid

 

I did a test print at 30% size, cleaned up the parts and assembled the ship.DSC_0479 DSC_0480 DSC_0483 DSC_0481 DSC_0482DSC_0484DSC_0489DSC_0485DSC_0486DSC_0488DSC_0487


DSC_0490 DSC_0491 DSC_0494 DSC_0493

DSC_0495

 

Once we get the big version printed out I will post more pictures.

 

 

Mjölnir

DSC_0701

My friend and I decided to make a prop for PAX.   We decided on making Thor’s hammer from a few yoga blocks a friend of mine had donated to me specifically for this purpose.  It was a very simple project, involving a little work on the wood lathe, some hot wire foam cutting, a little Wonderflex for the handle and a leather strap.

Borderlands Two Infinity Gun

DSC_0678

This gun was commissioned for a Siren cosplay at PAX East.  It is the Burning Infinity gun.  You can see the gun here:http://borderlands.wikia.com/wiki/Infinity/Variant_Chart?file=Burning_Infinity.jpg Originally I used a small gearmotor, but the shaft was not strong enough and it destroyed the bearing.  I had to cut my first version in half and use a large robot gearmotor drive, with an extended shaft and support in order to make the barrels spin reliably. I will upload a video shortly.

Devil May Cry Guns : Ebony and Ivory- Pink foam and Wonderflex

DSC_0575

This is a commission I received for some cosplay props.   They are the guns named Ebony and Ivory from Devil May Cry

DSC_0575

I was provided with the actual Mesh file of the guns, but I ended up just making a profile in Inkscape so that I could cut them out of pink foam.

DSC_0521

DSC_0531

The cutter chopped off a bit of the end of one of them, so I had to add a little on.

After a few hours of slicing and trimming with a hot wire cutter and a long bladed exacto…
DSC_0533DSC_0534

At this point, I tried several different types of foam covering, all of which did not work to my liking.  Due to the number of restarts I had to do, I failed to continue taking pictures.

I eventually ended up deciding to use Wonderflex, which is a thermoforming plastic that self adheres when hot.

These are what the finished product looked like.  The commissioner wanted to paint them himself.  Had I been paid more, I would have added relief details with the wonderflex to create the flowery detailing on the guns.

 

I will be working more with wonderflex in some upcoming posts so stay tuned!

Upcoming projects include:

Pedal Car Restoration

Borderlands 2 Infinity Gun

Duct Tape Slave I

Nerf gun motor replacements

Follow

Get every new post on this blog delivered to your Inbox.

Join other followers: